Analysis of the Effect of Nano-Alumina Addition on Epoxy Coating on Abrasive Resistance, Adhesion Strength, and Corrosion Rate  of ASTM A36 Steel Plate

Herman Pratikno; Wimar Bhara Trisnadi; Sholihin Sholihin

doi:10.12962/j25800914.v8i2.22078

Analysis of the Effect of Nano-Alumina Addition on Epoxy Coating on Abrasive Resistance, Adhesion Strength, and Corrosion Rate of ASTM A36 Steel Plate

Herman Pratikno, Wimar Bhara Trisnadi, Sholihin Sholihin

Abstract

The maritime industry is one of the natural resources management industries that uses steel as its fundamental component. Much research and development have been conducted to increase the quality and life span of the steel used. ASTM A36 low-carbon steel is one of the steel variants commonly used on offshore structures because of its advantages. This research was conducted to achieve the additional effect of nano-alumina of 0%, 1,5% and 3% in the epoxy coating on adhesive strength, abrasive resistance and corrosion rate prediction. At pull-off testing, the highest adhesion strength was obtained at a mixed variation of 0% with a value of 7,7022 MPa. At the abrasion resistance test, the highest abrasion resistance was obtained at a mixed variation of 3% with a value of 16.7 grams. The lowest value of the corrosion rate prediction test was obtained on the mixed variation of 1.5% with a value of 0.005410622 mph.

Keywords

Maritime industry, ASTM A36, Coating, Epoxy, Nano-alumina, Adhesion, Abrasion, Corrosion

Full Text:

PDF

References

Brady, G. S., Clauser, H. R. & Vaccari, J. A., (2002). "Materials Handbook", edition 15. McGraw-Hill Education.

Gapsari, F., 2017. “Pengantar Korosi”, edisi 1. Universitas Brawijaya Press.

Sidiq, M. F., (2013). "Analisa Korosi dan Pengendaliannya”. Jurnal Foundry, Vol. 3: 25–30.

Golru, S. S., Attar, M. M. & Ramezanzadeh, B., 2014. “Studying the Influence of nano-Al2O3 Particles on the Corrosion Performance and Hydrolytic Degradation Resistance of an Epoxy/Polyamide Coating on AA-1050”. Progress in Organic Coatings, Vol.77: 1391-1399.

Zhang, X., Wang, F. & Du, Y., (2007). "Effect of Nano-sized Titanium Powder Addition on Corrosion Performance of Epoxy Coating". Surface & Coatings Technology, Vol. 201: pp. 7241–7245.

Li, C., Fenglei, C., Zhi, L. & Ying, X., 2016. “Study of Nano-alumina Impact on the Performance of a CaCO3-Epoxy Composite Coating”. Nanomaterials and Nanotechnology, Vol. 8: 1-7.

Y, Wang; S, Lim; L, Luo J.; H & Xu Z. 2006. “Tribological and Corrosion Behaviors of Al2O3/Polymer Nanocomposite Coatings”. Wear, Vol. 260: 976-983.

Yousri, O. M., Hazem, A. M. & Bassioni, G. (2018). "Effect of Al2O3 Nanoparticles on Mechanical and Physical Properties of Epoxy Composite". Arabian Journal for Science and Engineering, Vol. 43: 1511-1517

Oliveira, J. D., Rocha, R. C. & Galdino, A. G. d. S., 2019. “Effect of Al2O3 Particles on the Adhesion, Wear, and Corrosion Performance of Epoxy Coatings for Protection of Umbilical Cables Accessories for Subsea Oil and Gas Production Systems”. Journal of Materials Research and Technology, Vol. 8: 1729-1736.

Mohsen, M., Ali, H. & Mardali, Y., 2016. “Effect of Nano-Oxide Addition on Corrosion Performance of Hot Dip Zinc Coating”. Protection of Metals and Physical Chemistry of Surface, Vol. 52: 100-103.

Steiner, R., (1983). "ASM Handbook Volume 1: Properties and Selection: Irons, Steels, and High-Performance Alloys". ASM International.

ASTM A36/A36M. 2012. “Standard Specification for Carbon Structural Steel”. ASTM International.

Zhai, L. L., Ling, G. P. & Wang, Y. W., 2007. “Effect of nano-Al2O3 on Adhesion Strength of Epoxy Adhesive and Steel”. International Journal of Adhesion & Adhesives, Vol. 28: 23-28.

ASTM D4541. (2001). "Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers". Annual Book of ASTM Standards.

ASTM G102, (1994). "Standard Practice for Calculation of Corrosion Rates and Related Information from Electrochemical Measurements". Washington: ASTM Publishing.

ISO 8501. 2011. “Corrosion Protection of Steel Structures by Painting”. International Organization for Standardization.

ASTM D4417. (2011). "Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel"—Annual Book of ASTM Standards.

ASTM D4414. (1996). "Standard Practice for Measurement of Wet Film Thickness by Notch Gages". Annual Book of ASTM Standards.

ASTM B499. (2014). "Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals". Annual Book of ASTM Standards.

ASTM D4060-02, (2010). "Standard Test Method for Abrasion Resistance of Organic Coating by the Taber Abraser”. Washington: ASTM Publishing.

Mirabedini, S. M., Mohseni, M., PazokiFard, S. & Esfandeh, M., 2007. “Effect of TiO2 on the Mechanical and Adhesion Properties of RTV Silicone Elastomer Coatings”. Colloids and Surfaces, Vol. 317: 80-86.

Hesselbach, J; Böttcher, A; Kampen, I; Garnweitner, G; Schilde, C & Kwade, A. 2018. “Process and Formulation Strategies to Improve Adhesion of Nanoparticle Coating on Stainless Steel”. MDPI Materials. Vol. 8: 1-11

Raghavendra, C. R., Basavarajappa, S. & Solagad, I., 2018. “Study on Influence of Surface Roughness of Ni-Al2O3 Nanocomposite Coating and Evaluation of Wear Characteristics”. India, IOP Publishing.

Kurahatti, R. V; Surendranathan, A. O; Kumar, A. V. R.; Auradi, V; Wadageri, C. S & Kori, S. A. “Mechanical and Tribological Behaviour of Epoxy Reinforced with Nano Al2O3 Particles". Applied Mechanics and Materials, Vol. 592–594: 1320–1324.

Ai, A. N., Hussein, S. I., Jawad, M. K. & Al-Ajaj, I. A., (2015). “Effect of Al2O3 and SiO2 Nanopartical on Wear, Hardness and Impact Behavior of Epoxy Composites". Chemistry and Materials Research, Vol. 7: pp. 34–39.

Chen, Y., Hao, Y., Huang, W., Ji, Y., Yang, W., Yin, X., Liu, Y. & Ling, X., 2017. “Corrosion Behavior of Ni-P-Nano-Al2O3 Composite Coating in the Presence of Anionic and Cationic Surfactants”. Surface & Coatings Technology, Vol. 310: 122-128.

Feng, Q., Li, T., Teng, H., Zhang, X., Zhang, Y., Liu, C. & Jin, J., (2008). "Investigation on the Corrosion and Oxidation Resistance of Ni–Al2O3 Nano-composite Coatings Prepared by Sediment Co-deposition". Surface & Coatings Technology, Vol. 202: pp. 4137–4144.

Abdeen, D. H; El, H. M.; Muammer, K.; Atieh M. A. 2019. “A Review on the Corrosion Behaviour of Nanocoatings on Metallic Substrates”. MDPI Materials, Vol. 12: 1-42.

DOI: http://dx.doi.org/10.12962/j25800914.v8i2.22078

Refbacks

There are currently no refbacks.

Contact:

Pusat Publikasi Ilmiah LPPM Instutut Teknologi Sepuluh Nopember
Department of Ocean Engineering
Institut Teknologi Sepuluh Nopember (ITS)
Kampus ITS - Sukolilo
Surabaya 60111 - Indonesia
Phone/Fax: +62-31-592 8105
e-mail: ijoce@its.ac.id
ijoce.oe.its@gmail.com

International Journal of Offshore and Coastal Engineering by Department of Ocean Engineering is licensed under a Creative Commons Attribution 4.0 International.