The Integration of Supervisory Control and Data Acquisition (SCADA) on the Crushing and Barge Loading Conveyor Systems

Imam Sutrisno, Ihza Anfasa Dua Nurhidta, Ii Munadhif, Edy Prasetyo Hidayat, Joko Endrasmono, Projek Priyonggo, Tri Mulyatno Budhi Hartanto

Abstract


The utilization of the Crushing and Barge Loading Conveyor (BLC) systems is important in coal processing. A crushing system is required as a tool for the process of crushing coal into smaller sizes and then transferring it to the stockpile. While a BLC system is needed to transport coal from the stockpile to the barge. In general, the control and supervision systems for crushing and BLC systems are carried out separately by two operators. However, the distance between two operators causes a time lag information. In this research, we create a Supervisory Control and Data Acquisition (SCADA) system with the type of Multiple Programmable Logic Controller (PLC) on the Crushing and BLC systems using Profinet communication integrated by two PLCs with one Human Machine Interface (HMI) and WinCC. The system is equipped with real-time data, automatic control, and online surveillance with smartphones via the S7APP application. The error resulting from the reading of each component by the HMI and smartphone reaches 0%, while for automatic control, the system works very well, having a success rate of 100%.


Keywords


Barge Loading Conveyor (BLC); crushing; Human Machine Interface (HMI); profinet; Supervisory Control and Data Acquisition (SCADA)

Full Text:

PDF

References


Effendy, F., Kartono, K., Herawatie, D., 2020. Mobile Apps for Boarding House Recommendation. Int. J. Interact. Mob. Technol. 14, 32. https://doi.org/10.3991/ijim.v14i11.11574

Guo, Y.-X., Lai, C., Shao, Z.-B., Xu, K.-L., Li, T., 2019. Differential Structure of Inductive Proximity Sensor. Sensors 19, 2210. https://doi.org/10.3390/s19092210

Holuszko, M.E., de Klerk, A., 2014. Coal Processing and Use for Power Generation, in: Future Energy. Elsevier, pp. 53–73. https://doi.org/10.1016/B978-0-08-099424-6.00003-X

Iswanto, Megantoro, P., Pramudita, B.A., 2020. IoT-based weather station with python user interface for measurement technique of educational purpose. Presented at the INTERNATIONAL CONFERENCE ON SCIENCE AND APPLIED SCIENCE (ICSAS2020), Surakarta, Indonesia, p. 020027. https://doi.org/10.1063/5.0030365

Luluk Karlina, D., Bintang, I., 2021. Optimization Design of Coal Dryer Using Genetic Algorithm in Power Plant. Int.J.Artif.Intell.Robot. 3, 36–43. https://doi.org/10.25139/ijair.v3i1.3825

Megantoro, P., Aldhama, S.A., Prihandana, G.S., Vigneshwaran, P., 2021a. IoT-based weather station with air quality measurement using ESP32 for environmental aerial condition study. TELKOMNIKA 19, 1316. https://doi.org/10.12928/telkomnika.v19i4.18990

Megantoro, P., Aldi Kusuma, H.F., Reina, S.A., Abror, A., Awalin, L.J., Afif, Y., 2022. Reliability and performance analysis of a mini solar home system installed in Indonesian household. Bulletin EEI 11, 20–28. https://doi.org/10.11591/eei.v11i1.3335

Megantoro, P., Setiadi, H., Pramudita, B.A., 2021b. All-terrain mobile robot desinfectant sprayer to decrease the spread of COVID-19 in open area. IJECE 11, 2090. https://doi.org/10.11591/ijece.v11i3.pp2090-2100

Setiadi, H., Swandaru, A., Nugroho, T.A., 2021. Design feedback controller of six pulse three phase rectifier based on differential evolution algorithm. IJEECS 22, 670. https://doi.org/10.11591/ijeecs.v22.i2.pp670-677

Susanto, H., Nurcahyo, A., 2020. Design and Implementation of a Smart Home Security System Using Voice Command and Internet of Things. KHIF 6. https://doi.org/10.23917/khif.v6i2.9320

Sutrisno, I., Sudibyo, R.M., Widodo, H.A., Rifai, Moch., Santoso, A.D., Sri Wahyuni, A.A.I., 2020. Design of Coal Handling System for Filling Bungker using PID Method in Coal PLTU. IOP Conf. Ser.: Earth Environ. Sci. 519, 012047. https://doi.org/10.1088/1755-1315/519/1/012047

Upadhyay, D., Sampalli, S., 2020. SCADA (Supervisory Control and Data Acquisition) systems: Vulnerability assessment and security recommendations. Computers & Security 89, 101666. https://doi.org/10.1016/j.cose.2019.101666

Yilmaz, C., 2010. Implementation of Programmable Logic Controller-Based Home Automation. J. of Applied Sciences 10, 1449–1454. https://doi.org/10.3923/jas.2010.1449.1454

Jian Qiang Hou, Rui Hua Wang, Zhi Yuan Lu, 2013. The Design of Control System about Crushers Based on PLC. Advanced Materials Research 718-720 doi:10.4028/www.scientific.net/AMR.718-720.1510

Mohd Abdul Muqeet and Syed Samad, 2019. Implementation of PLC based Coal Crushing System using Wireless Data Transmission. Adalya 8(9):1080-1084

Imam Sutrisno, Muhammad Firmansyah, Romy Budhi Widodo, Ardiansyah Ardiansyah, Mohammad Basuki Rahmat, Achmad Syahid, Catur Rakhmad Handoko, Agus Dwi Santoso, Ari Wibawa Budi Santosa, Riries Rulaningtyas, Edy Setiawan, Edy Prasetyo Hidayat, Daviq Wiratno, 2019. Implementation of backpropagation neural network and extreme learning machine of ph neutralization prototype. Journal of Physics: Conference Series 1196(1): 012048

Ahmed saeed Alshemeili, Chan Yeob Yeun, Joonsang Baek, 2016. PLC monitoring and protection for SCADA framework. doi:10.1007/978-3-662-47895-0_33

A V Ostroukh, N G Kuftinova, C B Pronin, Y E Vasiliev, K.A. Barinov, 2020. Crushing and screening digital system. doi:10.1088/1757-899X/1159/1/012090

Wang Xibin, Li Guohong, Wei Xuejie, 2011. PLC-based SCADA system for oil storage and application. doi:10.1109/ICEICE.2011.5777205




DOI: http://dx.doi.org/10.12962/j25481479.v8i1.15472

Refbacks

  • There are currently no refbacks.


Abstracted / Indexed by:
      
  

 

 

 

 

 

P-ISSN: 2541-5972   

E-ISSN: 2548-1479

 

Lisensi Creative Commons

IJMEIR journal published by  Department of Marine Engineering, Faculty of Marine Technology, Institut Teknologi Sepuluh Nopember Surabaya Indonesia under licenced Creative Commons Attribution-ShareAlike 4.0 International Licence. Based on https://iptek.its.ac.id/index.php/ijmeir/