Automated Corrosion Detection on Steel Structures Using Convolutional Neural Network
Abstract
Steel is a material that is widely used in industry and construction. The tensile and compressive force of steel is relatively high compared to other materials. On the opposite, low corrosion resistance is the main weakness of steel, which can encourage steel deterioration and fatal accidents for the user. Furthermore, regular visual inspection by a human should be performed to prevent catastrophic incidents. However, human visual inspection increases the risk of work accidents and reduces work effectiveness. Therefore, a drone with a camera is one solution to increase efficiency, increase security levels, and minimize difficulties or risks during corrosion inspection. In this research, the drone has been used to capture corroded video of a construction structure. The convolutional neural network (CNN) method is then used to detect the location of the corroded images. This study has been conducted on Surabaya’s Petekan-bridge with the Mobilenet V1 SSD pre-training model. In this study, the distance between a drone and the detected object varied between 1 and 2 m. Next, the drone speed was varied into 0.6 m/s, 0.9m/s, and 1.3m/s. As a result, CNN can detect corrosion on the surface of steel materials with the best accuracy is 84.66% and minimum total loss value of 1.673 by applying 200 images, 200000 epochs, batch size at 4, learning rate at 0.001 and 0.1, the distance at 1 m, drone speed at 0.6 m/s.
Keywords
Full Text:
PDFReferences
N. Aini, “Corrosion behavior of AISI 1021 and AISI 304 in various acidic media,” 2016.
C. Verma, E. E. Ebenso, and M. Quraishi, “Corrosion inhibitors for ferrous and non-ferrous metals and alloys in ionic sodium chloride solutions: A review,” Journal of Molecular Liquids, vol. 248, pp. 927–942, 2017.
E. Y. Saputra, “Sebelum roboh, ahli sebut kabel jembatan Genoa, Italia berkarat.” https://dunia.tempo.co/read/1119184/sebelumroboh-ahli-sebut-kabel-jembatan-genoa-italiaberkarat, (accessed 4 February 2022), 2022.
M. I. Akbari, “Interface and crack detection subsystem design in visual investigation of bridge structure conditions using autonomic drone,” 2021.
A. R. M. Forkan, Y.-B. Kang, P. P. Jayaraman, K. Liao, R. Kaul, G. Morgan, R. Ranjan, and S. Sinha, “Corrdetector: A framework for structural corrosion detection from drone images using ensemble deep learning,” Expert Systems with Applications, vol. 193, p. 116461, 2022.
K. Makantasis, E. Protopapadakis, A. Doulamis, N. Doulamis, and C. Loupos, “Deep convolutional neural networks for efficient vision based tunnel inspection,” in 2015 IEEE International Conference on Intelligent Computer Communication and Processing (ICCP), pp. 335–342, 2015.
A. Ammar, A. Koubaa, M. Ahmed, and A. Saad, “Aerial images processing for car detection using convolutional neural networks: Comparison between faster R-CNN and YOLOv3,” CoRR, vol. abs/1910.07234, 2019.
S. R. Dewi et al., “Deep learning object detection pada video menggunakan tensorflow dan convolutional neural network,” 2018.
N.-D. Hoang and V.-D. Tran, “Image processingbased detection of pipe corrosion using texture analysis and metaheuristic-optimized machine learning approach,” Computational intelligence and neuroscience, vol. 2019, 2019.
C. Fernández-Isla, P. J. Navarro, and P. M. Alcover, “Automated visual inspection of ship hull surfaces using the wavelet transform,” Mathematical Problems in Engineering, vol. 2013, 2013.
S. Azhary, D. B. Purwanto, H. Nurhadi, B. Pramujati, M. K. Effendi, S. Widjaja, A. Wahjudi, and I. S. Arief, “Design of remotely operated vehicle prototype for ship biofouling inspection on berth,” in 2021 International Conference on Advanced Mechatronics, Intelligent Manufacture and Industrial Automation (ICAMIMIA), pp. 223–228, 2021.
X. Wang, M. Lin, J. Li, J. Tong, X. Huang, L. Liang, Z. Fan, and Y. Liu, “Ultrasonic guided wave imaging with deep learning: Applications in corrosion mapping,” Mechanical Systems and Signal Processing, vol. 169, p. 108761, 2022.
M. G. Fontana, N. D. Greene, et al., Corrosion engineering. McGraw-hill, 2018.
H. Eisenbeiß, “UAV Photogrammetry,” 2009.
DJI, “Mavic Air 2.” Online, 2022.
A. Geitgey, “Machine learning is fun part 4: Modern face recognition with deep learning,” 2016.
B. Sanjana, “SSD MobileNetV1 architecture.” Online, 2020.
M. D. Kartikasari et al., “Implementasi deep learning object detection rambu K3 pada video menggunakan metode convolutional neural network (CNN) dengan tensorflow (studi kasus: Rambu kesehatan dan keselamatan kerja (K3) jalur evakuasi dan alat pemadam api pada gedung FMIPA UII),” 2020.
DOI: http://dx.doi.org/10.12962/j25807471.v7i1.15881
JMES The International Journal of Mechanical Engineering and Sciences by Lembaga Penelitian dan Pengabdian kepada Masyarakat (LPPM) ITS is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Based on a work at https://iptek.its.ac.id/index.php/jmes.